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United
Static Control Products
Telephone:
719 676 3928
Fax: 719
676 3929
www.ultrastatinc.com
Technical document: 2011.09A
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Concrete Repair Prior to Installation
of ElectraGuard ESD Epoxy Floor Paint.
Halliburton Sophisticated
Energetics Labs
Click for more project photos
Click for info on the ElectraGuard ESD Floor Paint
System.
The manufacturing of
sophisticated energetics may create dust. To eliminate the
hazardous accumulation of this type of material it is imperative
that an esd floor be seam free with a smooth profile. Minor deviations
such as expansion joints, saw cuts and other imperfections may
be filled prior to installation of an esd floor
covering material. The following method is used successfully to
create a smoother profile. A seam free floor with a smoother
profile is much easier to
keep clean, provides the ultimate in esthetics and provides
excellent stability with rolling loads (such as carts and
trolleys).
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1) Remove loose and broken
concrete

Remove dust and debris.
Vacuum, Sweep, Vacuum
Use oil free sweeping compounds if needed.
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2) Apply
Mapei Plani-Patch

Mix
small quantities of Mapei with water to the consistency of
pancake batter using a rotary mixer. Add a small amount of latex
for smoother troweling. Trowel using concrete finishing trowel.
Allow to dry completely before proceeding.
Large Photo
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3) Lightly Sand Profile
Typically
use a coarse sanding disk or open screen disk. Reapply Mapei in
low spots if needed. Lightly re sand. Sweep and vacuum
thoroughly.
Use oil free sweeping compounds if needed. No dust should show
on your palm when you run it across the concrete. Feel the
substrate, if smooth proceed to the next step.
Large Photo Full Area
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4) Apply One Coat of ElectraGuard ESD Epoxy Floor Paint. Follow
our directions!
Allow
to cure for 24 hours. Expect the coating to not look acceptable
for a finished product. Areas of concrete repair will shadow
thru the coating. Lightly sand (do not sand thru coating).
Thoroughly sweep and vacuum.
Use oil free sweeping compounds if needed.
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5) Apply One Coat of ElectraBond to Sanded and Cleaned
ElectraGuard

Apply 1 thin coat of ElectraBond
(pdf download) using a clean, new, rayon
finish mop or wax applicator. Allow to dry for at least 2 to 4
hours. Expect shadow thru from concrete repair to still show
thru coating.
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6) Apply one or two coats of ElectraGuard and Seal

Click for more project photos
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